VCI Film Eliminates Corrosion on Metal Auto Components in Overseas Shipping

Posted on March 28, 2012 by Tewes

VCI Products | Zerust

A Russian automaker experienced corrosion on stamped metal surfaces during CKD (complete knock-down) shipments from Russia to Ecuador. They used various oils as their corrosion protection method, which proved to be ineffective as well as an environmentally hazardous means of protection. The auto manufacturer needed a different solution that would work effectively, effciently and without the contamination and clean-up that comes with using oil.

The Solution

Zerust’s international team of corrosion experts recommended Zerust ICT510-C Ferrous Yellow and Multimetal Green Film for the protection of steel and galvanized steel during transportation and storage. After a successful trial shipment to Ecuador, Zerust fims were offcially approved for use. The manufacturer found that using Zerust corrosion inhibiting products paid-off. Corrosion stopped completely on stamped parts and anywhere else Zerust products were used. The company eliminated oil as a means of corrosion protection in many production areas, helping to improve CKD shipment process yields. Using Zerust also reduced costs by eliminating the internal logistics and manpower necessary to remove the oil and clean the parts before they can be used. By using Zerust products, they saved US$858,000 per year!

VCI Products | Zerust

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VCI Capsules and Bags Protect Marine Equipment from Corrosion at Sea

Posted on March 14, 2012 by Tewes

VCI Products | Zerust

Corrosion damage is especially prevalent in marine environments, where salty air, often combined with high temperatures and humidity levels make corrosion prevention a challenge. A major naval organization faced serious corrosion issues on ship aids to navigation, bail-out pump motors and small engines. Corrosion in these areas cause malfunctions and reliability problems that are not only costly to repair, maintain or replace, but also puts the people that rely on this equipment at risk. The naval organization’s efforts to combat corrosion included methods such as oiling, scraping and painting. All of these methods were ineffcient, ineffective and costly.

The Solution

They needed a solution that would help mission critical equipment stay operational and reliable. At the recommendation of Zerust, the organization decided to use Zerust Vapor Capsules and Zerust ICT510-C Ferrous VCI Bags and Sheeting to protect their aids to navigation, bail-out pump motors and small engines for a six month trial period. The tests were extremely successful! No new corrosion was found on any of the equipment. Zerust products proved to be an effective solution against corrosion by improving boat operational readiness, equipment reliability and saving critical resources such as time, manpower and money.

VCI Products | Zerust

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Vapor Capsules are a Safe and Convenient Corrosion Solution for Electronics During Overseas Shipping

Posted on February 29, 2012 by Tewes

VCI Vapor Capsules | Zerust

A major manufacturer of military aircrafts needed fuselage electronics, tooling sets, wing sections, and even complete aircrafts to arrive without corrosion. However, when using oils and greases to protect metals the manufacturer’s engineers noticed corrosion in various areas. After working with the Zerust corrosion management team, the company applied Zerust corrosion prevention solutions to stop corrosion during shipment. Using Zerust helped them proactively meet their stringent contract and industry standards while safely managing corrosion.

The Solution

The company implemented the use of Zerust Vapor Capsules, models: VC6-1 and VC2-2, to protect the fuselage electronics, wing sets and tooling sets from corrosion damage during shipment. Zerust Vapor Capsules emit a non-toxic, non-reactive, odorless corrosion inhibiting vapor that is safe for sensitive electronics. This vapor settles on metal surfaces and forms a powerful corrosion protection shield even in hard-to-reach areas. All equipment arrived at its destination free of corrosion and in perfect working order! The use of Zerust Vapor Capsules prevented corrosion and substantially decreased the use of ineffective oils and grease – saving the company time, money and manpower while minimizing hazardous waste.

VCI Vapor Capsules | Zerust

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